Prices include one free customisation
A Tried-and-True Favourite for Custom Workwear
When it comes to customising workwear, screen printing remains one of the most popular and trusted methods. It’s reliable, cost-effective, and produces bold, long-lasting designs—perfect for businesses, teams, and organisations that want to make a strong, professional impression.
Whether you’re outfitting a construction crew in printed hi-vis vests, adding your logo to company polos, or branding uniforms for retail staff, screen printing consistently delivers results that stand the test of time.
Screen printing—also known as silk screen printing—is a traditional method where ink is pushed through a fine mesh stencil (or “screen”) directly onto fabric. This centuries-old craft has evolved into a highly precise, efficient process thanks to modern techniques and equipment. Perfect for printing garments in bulk.
Each colour in a design requires its own screen, which makes the method best suited to logos, slogans, and graphics with solid colours and crisp, clean lines.
There are various methods of printing available today, but screen printing remains a standout choice for workwear. Here’s why:
Screen printing requires setup time for each design, it’s most cost-effective for medium to large quantities. Orders of 25+ garments—especially 50 and above—quickly become some of the most affordable and economical customisation options available.
Screen-printed designs are prized for their durability. When properly cured, the ink fuses with the fabric, standing up to repeated washing, daily wear, and even harsh working conditions—making it a go-to choice for uniforms and safety apparel.
Screen printing employs thick, high-quality inks that sit atop the fabric, delivering bold, vivid colours that really stand out—even on darker garments. It’s perfect for clear branding, striking logos, or messages designed to grab attention.
Have a one- or two-colour logo? Screen printing handles it flawlessly. While it can manage more intricate designs, it truly shines with minimalist branding that needs to stay sharp and consistent across multiple garments.
Each colour in your design is separated onto its own layer, ensuring every detail is sharp and perfectly aligned during printing.
Each layer is then transferred onto a mesh screen coated with a light-sensitive emulsion. When exposed to UV light, the emulsion hardens—except where your design blocks the light. The unhardened emulsion is washed away, leaving a precise stencil of your artwork.
For multi-colour designs, each screen must align precisely. This process, called registration, guarantees that every colour layer prints in perfect alignment on each garment.
Once the screens are set, ink is pushed through the stencil using a squeegee. This can be done by hand for smaller runs or with an automated carousel press for larger runs, applying each colour layer one at a time.
After printing, garments are passed through a heat tunnel to cure the ink. This process locks the design into the fabric for maximum durability.
Want to make your workwear truly eye-catching? Screen printing goes beyond basic colours. With specialised inks and techniques, you can achieve standout effects:
Expands under heat for a raised, 3D feel
Add shiny gold, silver, or bronze accents.
Perfect for sparkle or premium branding.
Fun and functional, ideal for evening events, visibility or safety wear.
Soft, velvety texture for a premium look
Extra-thick layers for bold textured designs.
Creates a vintage, distressed style.
Removes dye from dark garments, leaving a soft, ink-free print.
If you're thinking about screen printing for your team or business, here are a few friendly tips to get the best results from your artwork:
Since each colour requires its own screen, using fewer colours keeps setup costs down. Bold, simple graphics with just 1–3 colours are ideal for most workwear designs.
Vector files (.AI, .EPS, .PDF) deliver the sharpest, cleanest prints. Avoid low-resolution JPEGs or screenshots, as they can pixelate and lose detail during printing.
For dark garments, we typically apply a white “underbase” layer beneath your design. This extra step ensures colours remain vibrant and true-to-artwork.
Tell us your preferred placement—chest, back, sleeve, or elsewhere—and we’ll ensure your design is perfectly sized and consistent on every garment.
For garments like sportswear or industrial clothing that will see heavy use and frequent washing, screen printing is one of the most reliable methods for durable, long-lasting branding.
Small batches or one-off prototypes are often printed manually, but most orders go through our automated presses. This gives consistent quality, faster turnaround, and precise replication for every garment.
Wondering how screen printing compares to other customisation options?
Each method has its place – but for bold logos and bulk uniform orders, screen printing is hard to be at.
| Feature | Embroidery | Screen Printing | DTG (Direct to Garment) |
|---|---|---|---|
| Best For | Logos, text, tactile design. Left Chest & Sleeve Positions. Premium feel. | Bulk orders, bold graphics | Full-colour photo prints |
| Durability | Very high | High (with care) | Medium |
| Textural Quality | Raised, tactile, Sheen from the thread gives a depth to the design | Flat but vibrant | Flat and soft |
| Cost per Item | Moderate (setup required) | Low (bulk efficiency) | Higher (photorealism) |
| Colour Limitations | Thread palette-based | Ink-based, many colours | Full spectrum |
| Volume Suitability | Small to large | Medium to very large | Best for small runs |
The high quality, professional finish that custom screen printed clothing gives makes it a perfect decoration option for workwear and corporate uniforms.
Screen printing is widely used across all kinds of industries. Here are just a few examples of where it shines:
At Customised Clothing, we make the process simple:
Choose Your Garments — Pick from our wide range of polos, t-shirts, hoodies, hi-vis vests, and more.
Upload Your Design — Send us your logo or artwork (vector format preferred for best results).
Select Print Colours & Placement — We’ll guide you through the options if you’re unsure.
We check your artwork before production and contact you if anything needs adjusting. The mock-up you create in the design tool is what we make.
Sit Back & Relax — We’ll handle the printing and deliver your order to your door.
Need help with the design? No problem – our friendly team is happy to offer support, even if you're starting from scratch.
If you’re looking for quality, value, and lasting durability, screen printing is an excellent choice for branded workwear.
Ready to get started? Contact us today for a quick quote – we’ll make the process simple and stress-free. Making your team look smart, professional and ready for anything.
Ready to create your screen printed clothing?
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We bring you everyday essentials and reliable workwear that feel good, last long, and fit right. Whether you are buying for yourself or a team, get fast delivery and easy customisation in under 30 seconds, plus friendly support when you need it.
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Company No. 11878762
